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Cane Crusher Mills
Cane Crusher Mills process the
cane fed between rollers for facilitating crushing and extraction of juice
for further processing. The whole system comprises series of individual
mills put together for forming milling tandem as per the capacity/efficiency
of extraction required. The system can be provided Mill Rollers developed
using hard course grain cast iron shells shrunk that comes fitted on forged
alloy steel shaft with square ends in different configuration depending upon
number of rollers being used.
Further, the system also comprises head stock fabricated from tested mild steel IS 2062 plates (duly stress relieved) and top & side caps of cast steel as per graded IS: 1030 casting. Each mill also comes with hydraulic system comprising hydro pneumatic accumulators and mill drive that is directly coupled through flexible gear coupling to planetary gear reducer for transmitting desired power continuously under shock load conditions.
These crusher mills also find use in stage wise extraction of juice from cane through crushing action employing suitably designed grooved rollers in crushing mill.
Further, the system also comprises head stock fabricated from tested mild steel IS 2062 plates (duly stress relieved) and top & side caps of cast steel as per graded IS: 1030 casting. Each mill also comes with hydraulic system comprising hydro pneumatic accumulators and mill drive that is directly coupled through flexible gear coupling to planetary gear reducer for transmitting desired power continuously under shock load conditions.
These crusher mills also find use in stage wise extraction of juice from cane through crushing action employing suitably designed grooved rollers in crushing mill.
Cane Crusher and Mill Tandems
Cane Crusher and Mill Tandems is used in the
process, which involves feeding of cane between rollers to facilitate
crushing and extraction of juice for further processing. The process
involves cane stalks being fed to main cane carrier from where it passes
through series of cane cutters for chopping cane into fibers and its further
processing using fiberizer (for shredding cane into fine fibers and dropping
them to belt conveyor), rake carrier (for conveying fine chopped cane
fibers) and others.
Mill Roller Design Features :
Cane crusher mills find use in -
Mill Roller Design Features :
- Crusher mill offered in different configurations depending upon number of rollers
- Rollers made of hard course grain cast iron shells that are shrunk fitted on forged alloy steel shaft with square ends
- Rollers provided with circumferential v-grooving to achieve effective & continuous crushing action
- Each roller fitted with cast steel crown pinion for achieving transmission of power from gear reducer
- Head stock of king boltless type design and comes fabricated from tested mild steel IS 2062 plates in stress relieved finish
- Top and side caps of cast steel as per graded IS: 1030 casting
- Each mill provided with hydraulic system comprising hydro pneumatic accumulators (one for each journal of top rollers)
- Hydraulic system suitably designed for sufficient working oil pressure
- One forced feed oil lubricator for each mill provided for achieving proper distribution of lubricant at necessary locations
- Mill drive directly coupled through flexible gear coupling to planetary gear reducer that allows transmitting continuous power under shock load conditions
- Suitable bed plates provided in sections & mild steel guards for enclosing open pinions
- Mill top roller connected to transmission pinion shaft
Cane crusher mills find use in -
- Extraction of juice from cane through employing stage wise crushing action using series of suitably designed grooved rollers in crushing mill
Hydraulic Cane Crusher
Hydraulic Cane Crusher comes with latest technology
based oil bath lubrication system for gear box for safe usage and minimum
maintenance requirements. Made of special steel, these robust sugar cane
crusher machines are constructed using special steel and also come with
technologically sound built-in gear box support as per the involved process
requirements.
Features :
Following models are available in various crushing capacities:
Applications :
Hydraulic Cane crusher mills find use in -
Features :
- Innovative sealed oil bath lubrication system support for gearbox that allows for safe usage and less maintenance
- Extra large master gear of gearbox that allows for easy & smooth operations as well as avoids motor/engine loading
- Unique coupling of gearbox for safeguarding parts as well as providing for personal safety (especially in event of breaking of coupling due to extra loads)
- Same stud & brass used thought out crusher that makes for less spares requirements
- Do not require concrete foundation as these can be placed on plain surface All parts made of special steel
- Novel scrapper system for keeping crusher clean as well as providing of clean juice
- Extracts maximum juice
Following models are available in various crushing capacities:
| Model (Tons per Hour) |
Size of Roller in the Mill (Dia x Length x No.
of Roller) Inch x Inch x No. Power Required (HP) |
Capacity of Cane Crushing | Power Required (HP) |
| AMTC-11-14-6 | 11 X 14 X 6 Roller | 4.5 | 75 |
| AMTC-12-14-9 | 12 X 14 X 9 Roller | 5 | 115 |
| AMTC-13-18-6 | 13 X 18 X 6 Roller | 7.5 | 100 |
| AMTC-14-21-9 | 14 X 21 X 9 Roller | 10 | 160 |
| AMTC-16-24-6 | 16 X 24 X 6 Roller | 15 | 135 |
| AMTC-16-24-9 | 16 X 24 X 9 Roller | 20 | 210 |
| AMTC-18-30-9 | 18 X 30 X 9 Roller | 25 | 280 |
| AMTC-16-24-12 +FB | 16X24X 12 Roller with Fibrizer | 25 | 800 |
| AMTC-18-30-12 +FB | 18X30X 12 Roller with Fibrizer | 38 | 1080 |
| AMTC-20-40-12 +FB | 20X40X 12 Roller with Fibrizer | 50 | 1500 |
| AMTC-24-40-15 +FB | 20X40X 15 Roller with Fibrizer | 75 | 2500 |
Applications :
Hydraulic Cane crusher mills find use in -
- Extraction of juice from cane
Four Roller Mill
Four Roller Mill feature heavy-duty housing design
that allows for enhanced rigidity as well as stability for handling higher
throughput. With its pin-type construction making the mills easy to
assemble/dismantle, the presence of precision side caps also help in
providing stable platform for achieving rapid emergency maintenance.
Features :
Features :
- Fourth roller coming rested directly on main housing and provided with bolting & locking arrangement for allowing close setting
- Drive to fourth roller provided directly from top roller through heavy & long teeth pinions
- Vertical & horizontal adjustments possible through precision machined packing plates & specially designed bearing housing support
- Suitable for cane feed with vertical donnelley chute
- Comes with higher capacity with no possible extraction loss
- No mill-gripping issues even with too fine preparation with higher imbibition rates of up to 300% with high temperature
- Allows for easy setting of adjustments, assembling & dismantling because of design simplicity
- Four Roller Mills find use in extraction of juice from cane
Five Roller Mill
Five Roller Mill is easily adaptable on conventional three roller mills as well as the support of hinged housing that allows for easy maintenance without disturbing original alignment. Further, the presence of common static collar with mill & stainless steel linings also provides for efficient side juice drainage support.
Features :
Features :
- Coming with precision designed pressure chute in heavy construction finish for durable usage
- Also coming with superior stainless steel lining for achieving smooth flow
- Toothed roller that comes hard-faced for achieving better gripping and longer service life support
- Drive provided from main rollers/separate drive as per specific power requirements
- Enhances the functional capacity of around 25 percent over conventional mill with no loss of extraction
- Assist in achieving higher crushing rates at lower mill speeds
- Enhances gripping support as well as reduces re-absorption
- Allows reduction in installed mill power per TFH
- Five Roller Mills find use in extraction of juice from cane
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Developed and Managed by IndiaMART InterMESH Limited